The XPS extruded polystyrene foam insulation board production line uses PS polystyrene granules as the main raw material. The material is heated, melted, and plasticized by an extruder, and then a high-pressure precision injection of environmentally friendly physical foaming agents is added. After thorough mixing, it is foamed and molded into a new type of energy-saving, thermal insulation building material. Shandong Tongjia Company continuously optimizes and innovates the production technology and intelligent configuration of XPS extruded board equipment based on different market demands in the industry. They have successively developed, produced, and sold various models from 75/150 to 120/300 series, adopting non-fluorinated supercritical CO2 multi-stage pressurized foaming technology. The equipment operates safely and environmentally, producing XPS boards with low density and cost, uniform, fine, and soft foam cells. The use of permanent magnet synchronous servo motors for driving significantly improves energy efficiency. A multi-component intelligent loss-in-weight feeding system, along with fully intelligent models equipped with different industrial robots, allows for remote operation and monitoring of the equipment's operational status at all times, promoting the development of the XPS extruded board industry towards mid-to-high-end fields.
| Model TJ-XPS | 85P/250 | 95P/250 | 95P/300 | 110P/300 | 120P/300 | ||||||
| Extruder | Ø85 pairs | Ø250 | Ø95 pairs | Ø250 | Ø95 pairs | Ø300 | Ø110 pairs | Ø300 | Ø120 pairs | Ø300 | |
| Product thickness | mm | 20-150 | 30-150 | 30-150 | 30-150 | 30-150 | |||||
| Product Width (optional) | mm | 600/900/1220 | 600/900/1220 | ||||||||
| Production capacity (approx.) | KG/h | 600-800 | 700-900 | 800-1000 | 1000-1300 | 1000-1600 | |||||
| Installed capacity (approx.) | KW | 550 | 650 | 700 | 750 | 800 | |||||
| Overall dimensions (approx.) | m | 80 × 15 × 5 | 90 × 15 × 5 | 90 × 15 × 5 | 100 × 16 × 6 | 100 × 16 × 6 | |||||
| Machine weight (approx.) | T | 55 | 60 | 70 | 75 | 78 | |||||
Multi-component loss-in-weight blending system
The fully automatic computer-controlled material ratio feeding system adopts vacuum feeding to ensure stable delivery of raw materials.
Energy-saving servo extrusion system
Adopting a permanent magnet synchronous servo drive motor, with a modular screw structure, to be combined according to the processing technology of the material.
Cooling and constant temperature system
Precision ratio control cooling system to ensure good cooling effect
supercriticalCO2 foaming agent injection system
Adopting a fully imported flow control system and a unique three-stage pressurized injection system to maintain the stability of the foaming agent flow.
Extrusion die, sizing system
adoptLong sectoral zone die building pressure extrusion, a bidirectional electrically adjustable forming system, proportional control low-resistance system material, and double-sided shaping.
conveying, cuttingSystem
Automatic fixed-length cutting, trimming, longitudinal and transverse edge forming, automatic stacking, multi-point monitoring, automatic alarm, automatic packaging system, dust-free.
Product Applications
◆ For waterproofing, insulation, and heat preservation of walls and roofs in residential buildings, office buildings, and industrial plants
◆ Insulation panels for cold storage, providing cold retention and waterproofing
◆ For central air conditioning ventilation ducts, providing insulation and thermal preservation
Materials for preventing frost heave in concrete water conveyance channels used in water conservancy projects (such as the South-to-North Water Diversion Project)
◆ For frost protection and thermal insulation in roadbed engineering for highways, railways, airports, squares, etc.
