"transparent manufacturing process: How the iSee 4.0 Intelligent Management Cloud Platform Makes Injection Molding Workshops 'Open Kitchen and Bright Stove'"
From Xibei's pre-made dishes to injection molding workshops, transparency is becoming a mandatory question in the manufacturing industry.
Recently, the remote "battle" between Luo Yonghao and Xibei has pushed pre-prepared dishes into the spotlight of public opinion. Consumers are eager to know: How is the food they consume produced? The same question exists in the manufacturing industry—customers want to know: In what environment and how are the purchased components produced?
As the "transparent kitchen" solution in the injection molding industry,iSee 4.0 Intelligent Management Cloud Platform SystemUsing digital means to answer this question.
The "pre-made dishes dilemma" in the injection molding workshop:
Trust requires seeing to believe.
Consumers are curious about the kitchen behind pre-made meals, just as manufacturing enterprise clients are particularly interested in the production processes of their suppliers.
1 Do the raw materials meet the standards?
2Are the process parameters strictly followed?
3Is quality inspection reliable?
4How to ensure production efficiency?
iSee4.0 Intelligent Management Cloud Platform SystemA complete transparency solution is provided for the injection molding workshop, making every process visible and clear.
iSee 4.0: Four Major Transparency Scenarios in the Injection Molding Workshop
Real-time monitoring of the operating status of each injection molding machine.
Real-time display of start-up rate, utilization rate, and OEE data.
Automatic equipment failure alarm and dispatch of maintenance personnel.
Mold usage automatic counting, preventive maintenance reminder.
It's like a restaurant displaying kitchen monitoring, allowing customers to understand the production situation at any time.
Complete process record of injection molding process parameters:
Real-time monitoring of key parameters such as barrel temperature, injection pressure, and holding time.
Automatically compare the standard process range, immediately alert when deviations are detected.
Parameter modification access is managed by levels to prevent arbitrary changes.
Ensure that each product is produced under optimal process conditions to address the industry challenge of "inconsistent taste."
Establish a full lifecycle quality traceability system.
From raw material storage to finished product delivery, each batch of products has a digital identity card.
Real-time upload of quality inspection data, automatic generation of SPC statistical analysis.
Record of the entire process of handling defective products, tracing the root cause
Allow customers to clearly understand product quality information, just like checking the ingredient list of pre-made dishes.
Real-time visualization of order execution status:
Order completion progress is updated in real-time, and delivery date forecasting is accurate and reliable.
The capacity load is clear at a glance, enabling scientific production planning.
Material inventory dynamic monitoring, automatic triggering of purchasing alerts.
Help customers accurately grasp order status and build delivery trust.
From Prepared Dishes to Injection Molded Parts: Transparency is the Common Future of Manufacturing
The debate between Lao Luo and Xibei reveals the fundamental change in the consumer market: consumers not only want to eat well but also want to understand what they are eating. Similarly, manufacturing clients not only want good products but also want clarity in the production process.
iSee4.0 Intelligent Management Cloud Platform SystemIt is the "Bright Kitchen and Stove" project of the injection molding industry, which uses digital means:
1Enable devices to "speak" and report their operating status in real time.
2Make the process "memorable" by fully recording the production process.
3Make quality "traceable" and quickly locate the root cause of problems.
4Make management "transparent" and comprehensively improve operational efficiency.
In conclusion: Transparency is the core competitiveness of the new manufacturing era.
In this era where everything can be digitized, invisible production processes will become a thing of the past, and transparent manufacturing is defining new industry standards.
The transparency revolution in the injection molding workshop has begun. Is your company ready?
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