Preparation and weather resistance of modified nanocellulose aerogel/polylactic acid composites by china national petroleum and natural gas pipeline group
Abstract: Traditional bio-based biodegradable material polylactic acid (PLA) is greatly limited in its further development due to its brittleness, low toughness, and poor weather resistance. Developing bio-based biodegradable composites with excellent weather resistance and mechanical properties for application in pipeline insulation systems is crucial to reduce reliance on fossil resources. Modified nanocellulose aerogels were prepared by freeze-drying, and then composited with PLA through a solution impregnation method to obtain glutaraldehyde (GA) modified nanocellulose aerogel (GA-NC)/PLA composites with different ratios. Mechanical and aging test results showed that when the GA addition was 0.02 mL and the mass ratio of PLA to dichloromethane was 1:5, the GA-NC/PLA composite exhibited the best mechanical and anti-aging properties. It maintained uniformity in the three-dimensional structure and compressive resilience while significantly enhancing weather resistance. The GA-NC/PLA composite effectively inhibited the yellowing of the material caused by aging, indicating that GA crosslinking plays a key role in improving the anti-aging performance of the material.
Keywords: glutaraldehyde/nanocellulose/polylactic acid composites; pipeline insulation; weather resistance; chemical stability; compressive resilience
Pipeline insulation materials are crucial in fields such as energy, chemical engineering, and cold chain logistics. Traditional materials (such as polyurethane, glass wool, and aerogel) have issues like high thermal conductivity, environmental unfriendliness, and insufficient low-temperature performance. Aerogel materials, with their ultra-low thermal conductivity, lightweight, and resistance to extreme temperatures, have become a research hotspot for the new generation of efficient insulation materials. Cellulose aerogel composites, with their bio-based origins, degradability, and tunable properties, hold even more breakthrough potential. Bio-based composite materials, composed of natural-source reinforcements and matrices, are a focus of scientific research worldwide due to their unique environmentally friendly characteristics. Bio-based composite materials are not only environmentally friendly but also play a significant role in reducing dependence on fossil resources.[1-2]。
Under the global push for sustainable development and the "dual carbon" goals, bio-based biodegradable materials have become a key direction for replacing fossil-based materials.[3]Polylactic acid (PLA) has attracted significant attention due to its good biocompatibility and degradability.[4]PLA is a type of linear aliphatic polyester polymer.[5]However, its brittleness, low toughness, and poor weather resistance lead to rapid aging and degradation in complex environments, causing a sudden drop in mechanical properties. This severely limits its application in outdoor engineering, pipeline insulation, and other long-term service scenarios, posing a key bottleneck for industrialization.[6][7]The development of PLA-based composites with excellent mechanical properties and aging resistance has become a research focus.[8-9]Nanocellulose (NC) has a high specific surface area, high strength, and is bio-renewable. However, its application in composite materials still needs further optimization due to its hygroscopic nature, difficulty in dispersion, and poor interfacial compatibility.[10]By compounding NC with PLA, the advantages of both can be combined to improve the mechanical properties of PLA. Yang Sisi et al.[11]NC's impact on the performance of PLA composites was summarized, highlighting that NC has a good reinforcing effect, effectively improving the mechanical properties, thermal stability, and crystallinity of PLA. According to Islam et al.[2]The effect of hybrid nanocellulose (HNC) on the properties of PLA composites was studied, indicating that HNC can enhance the mechanical strength of PLA, improve thermal stability, and enhance crystallinity. Wang Zhanhong[4]The study investigated the effect of nanocellulose (CNC) on PLA composites. The results show that an appropriate amount of CNC (such as a mass fraction of 0.1%) can significantly enhance the tensile strength and tensile modulus of PLA films, but excessive addition may affect the stability of the material. CNC can effectively improve the mechanical properties, crystallinity, and adsorption capacity of PLA. Surface chemical modification of NC to regulate the interfacial compatibility between NC and PLA to enhance the weather resistance of the composite material is an important method to improve the service life of NC/PLA composites in long-term service environments such as outdoor engineering and pipeline insulation.
1 Experimental Section
1.1 Main Raw Materials
NC: The raw material is cotton, sulfonated nanocellulose solution, with a solid content of 4.0%, diameter of 4-10 nm, length of 100-500 nm, pH of 4.0, Shenzhen Qihong Technology Co., Ltd.
GA: Solid content 50%, analytical pure, Damao Chemical Reagent Factory, Tianjing City.
PLA: average molecular weightMwThe amount is 80,000, Shanghai Macklin Biochemical Co., Ltd.
Dichloromethane (DCM): Analytical grade, Tianjin Hengxing Chemical Reagent Manufacturing Co., Ltd.
1.2 Main Instruments and Equipment
Fourier Transform Infrared Spectrometer (FTIR): Tensor 27, Bruker Corporation, Germany;
X-ray Diffractometer (XRD): D8 Advanced, Bruker Corporation, Germany;
Analytical Balance: AL104, Mettler-Toledo Company;
Vacuum Drying Oven: DZF-100, Zhengzhou Great Wall Scientific Industrial and Trade Co., Ltd.
Freeze Dryer: ZLGJ-30, Ningbo Xinzhi Biotechnology Co., Ltd.
Universal Material Mechanics Tester: TST-C1007A, Taisite Instruments (Fujian) Co., Ltd.
SEM: S-4800, Hitachi, Japan;
Aging Chamber: BHO-401A, Shanghai Yiheng Experimental Instrument Co., Ltd.
1.3 Sample Preparation
Figure 1 shows the sample preparation flow chart. As illustrated in Figure 1, NC and GA are mixed in different proportions: 10 g NC + 0 mL GA, 10 g NC + 0.01 mL GA, 10 g NC + 0.02 mL GA, 10 g NC + 0.03 mL GA, and 10 g NC + 0.04 mL GA. The samples are respectively labeled as GA/NC-1, GA/NC-2, GA/NC-3, GA/NC-4, and GA/NC-5. The components are uniformly mixed through mechanical stirring to form a homogeneous translucent gel-like substance. The mixture is placed in a low-temperature environment, reacting at 4°C for 24 hours, and then transferred to -20°C for deep freezing. Finally, the gel is subjected to freeze-drying in a freeze dryer. The optimal amount of GA is determined to be 0.02 mL (GA/NC-3).
Dissolve pretreated PLA in DCM solution at different ratios, namely 1.5 g PLA + 7.5 mL CH.2Cl21.5 g PLA + 15 mL CH2Cl2The GA/NC-3 was compounded with PLA-1 and PLA-2 solutions, respectively, via the solution impregnation method, and labeled as GA-NC/PLA-1 and GA-NC/PLA-2. They were then placed on a polytetrafluoroethylene plate for drying treatment to obtain the final product, GA-NC/PLA composite material.
1.4 Testing and Characterization
1.4.1 FTIR Test
The FTIR instrument was used to test GA/NC aerogel and GA-NC/PLA composite materials, analyzing the changes in infrared characteristic peaks before and after crosslinking modification. Before testing, the samples were placed in a vacuum drying oven at 55°C to remove moisture and then thoroughly ground. Subsequently, they were pressed into pellets using a tablet press set at a pressure of 1.5 TONS for 1.5 minutes. The testing range was 4,000 to 500 cm.-1The resolution is 4 cm.-1。
1.4.2 SEM Test
Using SEM to observe the microstructure of GA-NC/PLA composites, study the structural changes of samples before and after crosslinking modification, and analyze the pore structure and interface bonding state of the material.
1.4.3 XRD Test
The crystal structure of GA-NC/PLA composites was analyzed using XRD to study the changes in crystallinity before and after crosslinking modification. The X-ray source was CuKα, and the parameters of the diffractometer were adjusted with a scanning speed of 5°/min and a scanning range of 10° to 60°.
1.4.4 Aging Test
To study the aging resistance of composite materials, samples were placed in an aging test chamber for accelerated aging experiments. The temperature was set at 45 ℃ to observe the morphological changes of the composite materials after aging, with an aging time of 72 hours.
1.4.5 Mechanical Performance Testing
To characterize the mechanical properties of composite materials using a universal testing machine, the compression resilience performance was tested. The compression and recovery rates were set at 5 mm/min, with a temperature of 25°C, for 100 cycles to obtain the stress-strain cyclic curves. The test was conducted in accordance with GB/T 7759.1-2015.
2 Results and Discussion
2.1 Structural and Performance Characterization of GA-NC Aerogels
To investigate the crosslinking modification effect of GA on NC, the chemical structure of GA/NC aerogel and GA-NC/PLA composites was characterized using an FTIR instrument to analyze the variation patterns of characteristic functional groups. As shown in Figure 2, NC has a typical O—H stretching vibration peak (3,339 cm.-1) C—H stretching vibration peak (2,897 cm⁻¹)-1) and the C—O—C stretching vibration peak (1,080~1,180 cm)-¹)[12]From Figure 2, it can be seen that after the NC is modified by GA, the intensity of the O-H stretching vibration peak gradually decreases with the increase in GA concentration. This indicates that GA successfully reacts with NC, and some of the hydroxyl groups are replaced by acetal bonds.[13]With the increase in GA concentration, GA forms acetal bonds (C—O—C), resulting in NC forming a more rigid three-dimensional network structure.[14]The C—H vibration is restricted, leading to cross-linking of NC on the GA surface, which enhances the chemical stability and structural rigidity of the three-dimensional GA/NC aerogel.[15]。
2.2 Structure and Performance Characterization of GA-NC/PLA Composites
4 Conclusion
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