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Preparation and weather resistance of modified nanocellulose aerogel/polylactic acid composites by china national petroleum and natural gas pipeline group

Engineering Plastics Applications 2025-10-29 09:57:11

Abstract: Traditional bio-based biodegradable material polylactic acid (PLA) is greatly limited in its further development due to its brittleness, low toughness, and poor weather resistance. Developing bio-based biodegradable composites with excellent weather resistance and mechanical properties for application in pipeline insulation systems is crucial to reduce reliance on fossil resources. Modified nanocellulose aerogels were prepared by freeze-drying, and then composited with PLA through a solution impregnation method to obtain glutaraldehyde (GA) modified nanocellulose aerogel (GA-NC)/PLA composites with different ratios. Mechanical and aging test results showed that when the GA addition was 0.02 mL and the mass ratio of PLA to dichloromethane was 1:5, the GA-NC/PLA composite exhibited the best mechanical and anti-aging properties. It maintained uniformity in the three-dimensional structure and compressive resilience while significantly enhancing weather resistance. The GA-NC/PLA composite effectively inhibited the yellowing of the material caused by aging, indicating that GA crosslinking plays a key role in improving the anti-aging performance of the material.

Keywords: glutaraldehyde/nanocellulose/polylactic acid composites; pipeline insulation; weather resistance; chemical stability; compressive resilience

Pipeline insulation materials are crucial in fields such as energy, chemical engineering, and cold chain logistics. Traditional materials (such as polyurethane, glass wool, and aerogel) have issues like high thermal conductivity, environmental unfriendliness, and insufficient low-temperature performance. Aerogel materials, with their ultra-low thermal conductivity, lightweight, and resistance to extreme temperatures, have become a research hotspot for the new generation of efficient insulation materials. Cellulose aerogel composites, with their bio-based origins, degradability, and tunable properties, hold even more breakthrough potential. Bio-based composite materials, composed of natural-source reinforcements and matrices, are a focus of scientific research worldwide due to their unique environmentally friendly characteristics. Bio-based composite materials are not only environmentally friendly but also play a significant role in reducing dependence on fossil resources.[1-2]

Under the global push for sustainable development and the "dual carbon" goals, bio-based biodegradable materials have become a key direction for replacing fossil-based materials.[3]Polylactic acid (PLA) has attracted significant attention due to its good biocompatibility and degradability.[4]PLA is a type of linear aliphatic polyester polymer.[5]However, its brittleness, low toughness, and poor weather resistance lead to rapid aging and degradation in complex environments, causing a sudden drop in mechanical properties. This severely limits its application in outdoor engineering, pipeline insulation, and other long-term service scenarios, posing a key bottleneck for industrialization.[6][7]The development of PLA-based composites with excellent mechanical properties and aging resistance has become a research focus.[8-9]Nanocellulose (NC) has a high specific surface area, high strength, and is bio-renewable. However, its application in composite materials still needs further optimization due to its hygroscopic nature, difficulty in dispersion, and poor interfacial compatibility.[10]By compounding NC with PLA, the advantages of both can be combined to improve the mechanical properties of PLA. Yang Sisi et al.[11]NC's impact on the performance of PLA composites was summarized, highlighting that NC has a good reinforcing effect, effectively improving the mechanical properties, thermal stability, and crystallinity of PLA. According to Islam et al.[2]The effect of hybrid nanocellulose (HNC) on the properties of PLA composites was studied, indicating that HNC can enhance the mechanical strength of PLA, improve thermal stability, and enhance crystallinity. Wang Zhanhong[4]The study investigated the effect of nanocellulose (CNC) on PLA composites. The results show that an appropriate amount of CNC (such as a mass fraction of 0.1%) can significantly enhance the tensile strength and tensile modulus of PLA films, but excessive addition may affect the stability of the material. CNC can effectively improve the mechanical properties, crystallinity, and adsorption capacity of PLA. Surface chemical modification of NC to regulate the interfacial compatibility between NC and PLA to enhance the weather resistance of the composite material is an important method to improve the service life of NC/PLA composites in long-term service environments such as outdoor engineering and pipeline insulation.

The author used glutaraldehyde (GA) modified NC as a raw material to prepare cellulose aerogel frameworks, and combined them with PLA to prepare GA-NC/PLA composites, focusing on methods to enhance the anti-aging performance of the composites. The results showed that after treating NC with GA as a cross-linking agent and surface modifier, a structurally regular and high-performance three-dimensional NC aerogel was successfully prepared. By compounding it with PLA, GA-NC/PLA composites were successfully prepared. After 72 hours of aging tests, the materials still maintained excellent compressive resilience and did not exhibit significant yellowing. Scanning electron microscopy (SEM) was used to observe the microstructure of the GA-NC/PLA composites before and after aging treatment, revealing no significant changes in the microstructure. The GA-NC/PLA composites demonstrated significantly improved weather resistance while maintaining three-dimensional structural uniformity and compressive resilience. This study provides a novel solution to the aging problem of PLA and lays the foundation for the application of bio-based degradable materials in harsh environments.

1 Experimental Section

1.1 Main Raw Materials

NC: The raw material is cotton, sulfonated nanocellulose solution, with a solid content of 4.0%, diameter of 4-10 nm, length of 100-500 nm, pH of 4.0, Shenzhen Qihong Technology Co., Ltd.

GA: Solid content 50%, analytical pure, Damao Chemical Reagent Factory, Tianjing City.

PLA: average molecular weightMwThe amount is 80,000, Shanghai Macklin Biochemical Co., Ltd.

Dichloromethane (DCM): Analytical grade, Tianjin Hengxing Chemical Reagent Manufacturing Co., Ltd.

1.2 Main Instruments and Equipment

Fourier Transform Infrared Spectrometer (FTIR): Tensor 27, Bruker Corporation, Germany;

X-ray Diffractometer (XRD): D8 Advanced, Bruker Corporation, Germany;

Analytical Balance: AL104, Mettler-Toledo Company;

Vacuum Drying Oven: DZF-100, Zhengzhou Great Wall Scientific Industrial and Trade Co., Ltd.

Freeze Dryer: ZLGJ-30, Ningbo Xinzhi Biotechnology Co., Ltd.

Universal Material Mechanics Tester: TST-C1007A, Taisite Instruments (Fujian) Co., Ltd.

SEM: S-4800, Hitachi, Japan;

Aging Chamber: BHO-401A, Shanghai Yiheng Experimental Instrument Co., Ltd.

1.3 Sample Preparation

Figure 1 shows the sample preparation flow chart. As illustrated in Figure 1, NC and GA are mixed in different proportions: 10 g NC + 0 mL GA, 10 g NC + 0.01 mL GA, 10 g NC + 0.02 mL GA, 10 g NC + 0.03 mL GA, and 10 g NC + 0.04 mL GA. The samples are respectively labeled as GA/NC-1, GA/NC-2, GA/NC-3, GA/NC-4, and GA/NC-5. The components are uniformly mixed through mechanical stirring to form a homogeneous translucent gel-like substance. The mixture is placed in a low-temperature environment, reacting at 4°C for 24 hours, and then transferred to -20°C for deep freezing. Finally, the gel is subjected to freeze-drying in a freeze dryer. The optimal amount of GA is determined to be 0.02 mL (GA/NC-3).

Dissolve pretreated PLA in DCM solution at different ratios, namely 1.5 g PLA + 7.5 mL CH.2Cl21.5 g PLA + 15 mL CH2Cl2The GA/NC-3 was compounded with PLA-1 and PLA-2 solutions, respectively, via the solution impregnation method, and labeled as GA-NC/PLA-1 and GA-NC/PLA-2. They were then placed on a polytetrafluoroethylene plate for drying treatment to obtain the final product, GA-NC/PLA composite material.

1.4 Testing and Characterization

1.4.1 FTIR Test

The FTIR instrument was used to test GA/NC aerogel and GA-NC/PLA composite materials, analyzing the changes in infrared characteristic peaks before and after crosslinking modification. Before testing, the samples were placed in a vacuum drying oven at 55°C to remove moisture and then thoroughly ground. Subsequently, they were pressed into pellets using a tablet press set at a pressure of 1.5 TONS for 1.5 minutes. The testing range was 4,000 to 500 cm.-1The resolution is 4 cm.-1

1.4.2 SEM Test

Using SEM to observe the microstructure of GA-NC/PLA composites, study the structural changes of samples before and after crosslinking modification, and analyze the pore structure and interface bonding state of the material.

1.4.3 XRD Test

The crystal structure of GA-NC/PLA composites was analyzed using XRD to study the changes in crystallinity before and after crosslinking modification. The X-ray source was CuKα, and the parameters of the diffractometer were adjusted with a scanning speed of 5°/min and a scanning range of 10° to 60°.

1.4.4 Aging Test

To study the aging resistance of composite materials, samples were placed in an aging test chamber for accelerated aging experiments. The temperature was set at 45 ℃ to observe the morphological changes of the composite materials after aging, with an aging time of 72 hours.

1.4.5 Mechanical Performance Testing

To characterize the mechanical properties of composite materials using a universal testing machine, the compression resilience performance was tested. The compression and recovery rates were set at 5 mm/min, with a temperature of 25°C, for 100 cycles to obtain the stress-strain cyclic curves. The test was conducted in accordance with GB/T 7759.1-2015.

2 Results and Discussion

2.1 Structural and Performance Characterization of GA-NC Aerogels

To investigate the crosslinking modification effect of GA on NC, the chemical structure of GA/NC aerogel and GA-NC/PLA composites was characterized using an FTIR instrument to analyze the variation patterns of characteristic functional groups. As shown in Figure 2, NC has a typical O—H stretching vibration peak (3,339 cm.-1) C—H stretching vibration peak (2,897 cm⁻¹)-1) and the C—O—C stretching vibration peak (1,080~1,180 cm)-¹)[12]From Figure 2, it can be seen that after the NC is modified by GA, the intensity of the O-H stretching vibration peak gradually decreases with the increase in GA concentration. This indicates that GA successfully reacts with NC, and some of the hydroxyl groups are replaced by acetal bonds.[13]With the increase in GA concentration, GA forms acetal bonds (C—O—C), resulting in NC forming a more rigid three-dimensional network structure.[14]The C—H vibration is restricted, leading to cross-linking of NC on the GA surface, which enhances the chemical stability and structural rigidity of the three-dimensional GA/NC aerogel.[15]

Different ratios of GA/NC aerogels at 2...θObvious diffraction peaks appear around 15.6° and 22.5°. After GA modification, the crystalline structure of cellulose remains unchanged, but as the GA content increases, the peak intensity decreases and the width narrows, indicating that GA affects the crystallinity of NC. In GA-modified NC, acetalization occurs between aldehyde groups and hydroxyl groups, reducing the content of free hydroxyl groups and rearranging internal hydrogen bonds, leading to a decrease in crystallinity.[16]The observation of XRD peak positions with different ratios reveals that the main diffraction peaks at 15.6° and 22.5° do not exhibit significant red or blue shifts, indicating that GA has little effect on the interlayer distance of NC. Proper crosslinking helps enhance the overall performance of the material, but excessive crosslinking is detrimental to the improvement of the overall performance of the composite material.
GA-NC/PLA aerogels have gained widespread attention due to their environmental friendliness and biodegradability, but their aging resistance (especially when exposed to environments such as light, heat, and moisture) is a key challenge in practical applications. Figure 4 shows the appearance changes of GA/NC aerogels with different GA contents after a 72-hour accelerated aging test. The yellowing phenomenon of GA/NC composites is the result of multiple factors acting in concert, primarily including molecular chain oxidation induced by thermal-oxidative aging, structural damage caused by free radical degradation, the generation of chromophoric groups induced by ultraviolet light exposure, and the effects brought by the amount of crosslinking agent GA and the differences in the material's own crystallinity.[17]During the aging process, molecular chains of the material break and generate small molecule degradation products, which further react with oxygen to form chromophores containing carbonyl or conjugated double bonds, thereby exacerbating the degree of yellowing.
The three-dimensional cross-linked network formed by the reaction of GA with hydroxyl groups enhances the material's aging resistance by increasing structural density, limiting molecular chain movement, and reducing the number of active groups such as hydroxyls, thereby reducing oxidative degradation. At the same time, it improves mechanical stability to maintain structural integrity and encapsulates easily degradable groups, thus synergistically enhancing the material's weather resistance, forming a complete logic between hydroxyl changes and performance improvement.[18]From the intuitive comparison in Figure 4, it is evident that the degree of yellowing in GA/NC-3 is significantly lower than that in GA/NC-5. The surface color is closer to the initial state of the non-aged samples, and there are no noticeable local darkening or spots. When the GA content is insufficient (such as in GA/NC-1), the large amount of residual free hydroxyl groups in the NC system are prone to participate in oxidation reactions, leading to an accelerated degradation rate and noticeable yellowing. Conversely, when the GA content is too high (such as in GA/NC-5), excessive cross-linking increases the system's rigidity, decreases the molecular chain's flexibility, and accelerates the material's degradation process, intensifying the degree of yellowing. This result indicates that an appropriate amount of GA cross-linking can effectively reduce the content of free hydroxyl groups by reacting with the hydroxyl groups in NC to form acetal bonds, thereby inhibiting oxidative degradation and delaying yellowing.[13]
To further investigate the aging resistance of GA/NC aerogels, SEM was used to compare the microstructure images of GA/NC aerogels before and after aging treatment. Before aging, the GA/NC aerogel displayed a continuous and uniform three-dimensional network structure. In the low-magnification view, fibers were interwoven to form regular pores, and at high magnification, the fibers were seen to be tightly connected with few pores of uniform size, reflecting the stable construction of the framework due to glutaraldehyde crosslinking. After aging treatment, the low-magnification images showed a significant increase in pore quantity and size, and the network appeared to have voids. High-magnification details revealed damage on the fiber surfaces and at the intersections, with rough pore boundaries, indicating that aging led to degradation of the GA/NC aerogel's fiber framework and damage to the crosslinked structure, resulting in pore exposure and expansion. Despite the structural deterioration caused by aging, the GA/NC aerogel still maintained its continuous three-dimensional network framework, corroborating the enhancement of its aging resistance due to glutaraldehyde crosslinking, laying a microscopic foundation for the structural stability of subsequent composites with PLA. Combining FTIR, aging images, and SEM results, it is evident that the GA/NC-3 aerogel has the optimal aging resistance, and GA/NC-3 will be selected for subsequent studies on the performance of composites with PLA.

2.2 Structure and Performance Characterization of GA-NC/PLA Composites

After the combination of GA/NC-3 with PLA, the intensity of the O—H stretching vibration peak in the system is further reduced. This phenomenon indicates that PLA molecules may form hydrogen bonds with hydroxyl groups in GA/NC-3, causing some free hydroxyl groups to participate in hydrogen bonding interactions, thereby reducing the number of free hydroxyl groups. Comprehensive analysis shows that the cross-linking effect of GA has reduced the hydroxyl content in the NC system through acetalization, and the hydrogen bonding interaction between PLA and modified NC further decreases hydroxyl activity, jointly enhancing the chemical stability of the material.[19]
Images of GA-NC/PLA composites with different ratios and unmodified NC/PLA composites after 72 hours of aging treatment. A comparison between the two groups of samples shows that the unmodified NC/PLA sample has a significantly deeper yellow color after 72 hours of aging treatment, presenting more severe aging degradation characteristics. The unmodified NC/PLA sample shows obvious yellowing due to material degradation after aging, while the GA-NC/PLA composite (especially GA-NC/PLA-1) exhibits no significant color change during the aging process, with no apparent yellowing. This difference clearly indicates that the GA-NC/PLA composite material, obtained by crosslinking modified cellulose aerogel with GA and then compounding with PLA, shows superior anti-aging performance. This suggests that the addition of GA crosslinking modified cellulose aerogel results in a more stable structure, and when compounded with PLA, the system can effectively inhibit the yellowing trend caused by aging.
Through SEM, the microstructure of GA-NC/PLA composites before and after aging was further compared and observed. In the GA-NC/PLA composites without aging treatment, PLA uniformly coats the cellulose aerogel framework, with good interfacial bonding and no obvious delamination phenomenon. After compounding, PLA filled the pores in the cellulose aerogel framework, resulting in fewer surface pores. In the GA-NC/PLA composites after aging treatment, the material still maintained good structural regularity, but more surface pores appeared, indicating that the composite experienced some aging after irradiation, although the changes were not significant. The above results indicate that GA-NC/PLA composites have good weather resistance.
The composite material formed by NC aerogel and PLA exhibits excellent performance, particularly in mechanical properties. As seen in Figure 9, the GA-NC/PLA composite material demonstrates outstanding mechanical performance, exhibiting good mechanical stability and maintaining excellent nonlinear elastic behavior even under compression. The compression cycle curve of the non-aged GA-NC/PLA composite material shows that after 100 cycles of compression, the sample can recover to its original state, exhibiting remarkable fatigue resistance and structural stability. It efficiently releases pressure through a robust three-dimensional cellulose aerogel skeleton network. This super-compressibility and elasticity are attributed to the meticulously designed hierarchical waveform structure, allowing the material to buffer external forces through structural deformation and quickly reset after unloading. When the material is compressed, the fibers between the layers undergo bending deformation to absorb energy; once the external force is removed, the fibers revert to their original state due to their intrinsic elasticity, thereby enhancing the overall stability of the aerogel. Furthermore, the large aspect ratio of NC allows it to overlap and interlock to form a dense network, while PLA can uniformly fill the aerogel pores. Leveraging the high specific surface area of NC ensures tight bonding with the skeleton, not only toughening the system but also enhancing structural integrity.
The compression cycle curve of the GA-NC/PLA composite material aged for 72 hours shows that the aged material can still recover well to its initial form after multiple cycles of compression, demonstrating strong deformation recovery capability and minimal hysteresis loss during the compression process. This indicates that the composite material maintains strong deformation recovery ability and structural stability even after aging, highlighting its excellent durability and mechanical properties.[13]The above further confirms the critical role of the composite structure composed of cellulose aerogel framework and PLA in ensuring the sustainability of the material's mechanical properties. This system holds great potential for application in the field of pipeline insulation. The research on cellulose aerogel composites in pipeline insulation can not only break through the performance bottleneck of traditional materials but also has significant environmental and economic benefits.


4 Conclusion

Three-dimensional cellulose aerogels were prepared using GA cross-linked modified NC, and GA-NC/PLA composites were prepared by solvent impregnation method using the aerogels as a reinforcing framework. The microstructure, mechanical properties, and aging resistance of the composites were analyzed. The results showed that the free hydroxyl groups of GA-modified NC were reduced, improving chemical stability, and PLA could be uniformly filled into the three-dimensional network of cellulose aerogels, enhancing the overall cohesive force of the material. Mechanical tests indicated that the GA-NC/PLA composites exhibited excellent compressive resilience and aging resistance. After 72 hours of aging experiments, the GA-NC/PLA composites maintained compressive resilience without significant yellowing. This GA-NC/PLA composite material is promising for pipeline insulation applications, as it not only addresses the pollution issues of traditional materials but also meets engineering requirements through performance optimization, representing a significant breakthrough in green and low-carbon technology. Future efforts should focus on enhancing aging resistance, developing low-cost processes, and establishing standardized systems to promote its industrial application.

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