Decmore Three-Axis Linkage Cable Arrangement: Enhancing Silicon Core Pipe Winding Efficiency and Quality Through Innovative Design

In the production process of silicon core pipe, the winding effect of the coiling machine directly affects the neatness of the pipe and production efficiency. Although traditional lining devices can perform basic functions, they still have significant shortcomings in terms of stability, space utilization, and operational complexity.

In response to these issues, Dekemo has optimized the winding structure design, which not only reduces the number of motion axes but also significantly enhances the winding performance. This article will provide a detailed explanation of this innovative design.

I. Standard Coil MachineThe structure of the cable and its disadvantages

For a standard coiling machine, the traversing device moves along the axis of the reel to achieve orderly winding. Meanwhile, the guide rod swings to approach the reel, ensuring the pipe remains tangential to the reel during payout, which keeps the pipe neatly arranged on the reel. However, as the coil’s outer diameter increases, the traversing device must simultaneously move left and right to stay close to the reel, thereby ensuring smooth arrangement of the pipe.

The structure has the following obvious drawbacks:

1. High requirements for positional accuracy and poor stability: In the winding production, it is necessary to precisely control the position of the conduit rod relative to the traversing device and the reel. Any change in position will directly lead to a decrease in winding stability, thereby affecting the neatness of the pipe arrangement on the reel.

2. Limited reel size: The conduit rod of the cable laying device needs to follow the reel's movement. The larger the reel diameter, the greater the swing amplitude of the conduit rod. Due to this structural limitation, it is impossible to accommodate reels of larger sizes, restricting the increase of winding capacity.

3. Low winding efficiency: The entire winding process requires simultaneous control of 4-axis movement, making the operation logic complex. This not only increases the difficulty of adjustment but also reduces overall winding efficiency, making it difficult to meet the demands of efficient production.

Design Highlights of the New Type of Cable Arrangement Device

The newly developed line arrangement device of the Dekemo silicone core pipe coiling machine can perfectly solve the inherent problems in the structure and control of the aforementioned ordinary coiling machines.

The new type of wire arranging device includes a driving mechanism, a wire arranging mechanism, and a mechanism for moving the wire up and down. During the winding process of the coiling machine, the servo motor of the driving mechanism drives the wire arranging mechanism to move axially along the reel for wire arrangement. The mechanism for moving the wire up and down uses a servo motor to drive the guide rod upwards, ensuring that the tubing remains closely attached to the reel during winding. As shown in the figure below:

Advantages of the newly designed wiring harness device

Compact layout + large reel design, enhancing winding capacity

When switching the reel station, the swing cylinder can quickly extend and swing upwards to avoid the reel, and subsequently, it only needs to move up and down to get close to the reel for operation.

This design significantly reduces space occupancy, allowing the reel size to be further increased, thereby enhancing the single coiling length of the pipe and reducing the frequency of reel changes.

3-axis motion control, stable winding and neat arrangement

The three-axis coordinated motion control is used, where the reel rotation provides the winding power, and the traversing mechanism moves left and right to ensure the pipes are arranged closely in sequence. This is combined with up-and-down movements to achieve layered and orderly arrangement. The overall mechanism is streamlined and efficient, ensuring stability and preventing deviation during the winding process, while also allowing for neater pipe arrangement and reducing after-sales maintenance costs.

In contrast, the four-axis structure of a regular coil machine not only makes maintenance more complex and increases the risk of failure, but also raises manufacturing costs.

Optimize the details of tube protection to ensure the quality of winding.

The front end of the conduit rod is designed with a beveled nylon block, which guides the pipe to bend smoothly and prevents it from breaking during coiling. At the same time, the gap between the conduit rods is precisely controlled at 2 millimeters, effectively preventing the pipe from shaking violently within the rod, further ensuring the neatness and integrity of the pipe arrangement during coiling.

Through the innovative design of the winding structure, the Decormo silicon core tube coiling machine not only resolves the problems of short winding and disordered arrangement found in traditional equipment, but also achieves a significant breakthrough in enhancing automation levels and production stability.

As the first company in China’s machinery industry to obtain "reliability certification," DEKOMO has always adhered to a high standard of product quality, continuously integrating cutting-edge technological achievements into product design to provide customers with higher quality and more reliable equipment solutions.

"Trustworthy and reliable, created by Dekemo" is not just a slogan, but also Dekemo's firm commitment to every customer. In the future, Dekemo will continue to base itself on reliability and drive innovation, working hand in hand with industry partners to jointly promote the high-quality development of China's machinery manufacturing industry.