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The comprehensive dust suppression effect is very significant, with an overall suppression effect reaching over 80%. Therefore, the installation of windbreak walls will play a notable role in improving the air quality of the factory area and surrounding regions, while achieving the goal of reducing coal consumption. It mitigates the loss of energy caused by dust pollution, reduces the harm of polluted air to residents and workers, benefits the people, and at the same time, the orderly and aesthetically pleasing project has become a beautiful landscape for the enterprise, contributing to environmental protection.
Specifications of the windbreak dust suppression net for coal mines:
Single Peak Windbreak Dust Suppression Net Series:
The molding width can be processed between 250mm and 500mm, with a peak height of 50mm to 100mm, and a length of up to 4 meters. The sheet thickness ranges from 0.5mm to 1.5mm, and can be processed according to customer drawings.
Double Peak Windbreak Dust Suppression Net Series:
The molding width can be processed between 400mm and 600mm, with a peak height of 50mm to 100mm, and a length of up to 10 meters. The sheet thickness ranges from 0.5mm to 1.0mm, and can be processed according to customer drawings.
Triple Peak Windbreak Dust Suppression Net Series:
The widths of the triple peak type are 810mm, 825mm, 860mm, 910mm, and 930mm, with a peak height of 50mm to 80mm, and a length of up to 8 meters. The sheet thickness ranges from 0.5mm to 1.5mm, and can be processed according to drawings.
The specifications of the three-body windbreak dust suppression net have incomparable advantages over the previous two specifications, including easy installation, high construction efficiency, and good overall performance of the wall after installation, with strong wind resistance. It can significantly reduce construction costs and enhance competitiveness in the market. In cases where the width is not suitable, our company can customize single and double windbreak dust suppression nets according to your steel structure dimensions for easy combination.
The length of the windbreak dust suppression net should not exceed 6.15 meters (the longer the net, the farther the distance of the steel structure, and the worse the windbreak effect), with a peak height of 7.5cm for windbreak effectiveness, based on conclusions from wind tunnel tests conducted by the National Academy of Sciences.
Due to different geographical environments and meteorological conditions in various regions, different specifications and models of windbreak dust suppression walls should be employed to achieve effective wind and dust suppression. Professional design is required to ensure the safety and environmental protection effectiveness of the windbreak dust suppression wall.
Windbreak Dust Suppression Net Product Application Display
The design and construction of windbreak dust suppression walls mainly consist of four parts:
(1) Underground foundation for the windbreak dust suppression wall: constructed from prefabricated concrete blocks or poured on-site.
(2) Supporting structure for the windbreak dust suppression net: engineered according to wind speed design parameters. Steel brackets provide sufficient strength to withstand strong winds while considering overall aesthetics. The main bracket is made of steel pipes, with reinforced concrete columns serving as supports for the "windbreak dust suppression wall."
(3) Installation of windbreak panels: Lifespan of 15 to 20 years. Operating temperature range: -40℃ to +80℃, connections are fixed with screws and pressure plates. The specific dimensions, curvature, and perforation rate of the windbreak panels should be designed based on the actual conditions of the storage yard.
(4) Soil retaining brick wall: To prevent coal slurry from overflowing after rain and snow, a soil retaining brick wall of 1.2 to 1.5 meters can be installed at the bottom of the windbreak wall.
Advantages of Windbreak Dust Suppression Net Products:
Due to the sulfur and volatile components in coal materials, coal yards create an acidic environment that is highly corrosive. Using fiberglass windbreak panels has significant drawbacks, as they are easily corroded by inorganic acids, making them unsuitable for use in acidic environments like coal yards. Additionally, regions with high UV intensity will accelerate the aging process. In contrast, steel windbreak dust suppression nets are only prone to corrosion at the perforated edges. To prevent corrosion from sulfur dioxide generated in the industrial atmosphere of coal yards, the static powder coating applied to the windbreak dust suppression wall results in a smooth, full coating that is resistant to water, wear, oil, and has good insulation properties, while also being aesthetically pleasing. The overall dust suppression rate can reach over 80%, and various colors can be customized according to enterprise needs.
Features of Windbreak Dust Suppression Net Walls:
1. UV resistance (aging resistance): The product surface undergoes powder coating treatment, capable of absorbing ultraviolet rays from sunlight, slowing down the oxidation rate of the material itself, thereby enhancing the anti-aging performance and extending the lifespan. Simultaneously, the low UV transmission avoids damage from sunlight.
2. Flame retardancy: As a metal panel, it possesses excellent flame retardant properties, meeting fire safety and production safety requirements.
3. Impact resistance: The product has high strength, able to withstand impacts from hail (strong winds). Impact strength tests show that when a 1kg steel ball drops from a height of 1.5 meters onto the peak of the sample, the product does not break or create perforations.
4. Anti-static properties: The product surface undergoes electrostatic powder coating treatment, which can oxidize and decompose organic contaminants on the surface after exposure to sunlight. Additionally, its super-hydrophilicity allows dust to be easily washed away by rain, achieving a self-cleaning effect without maintenance costs.
With the rapid development of China's economy, the volume of bulk goods such as coal, mineral powder, and sand continues to increase, leading to growing concerns about dust pollution. As national energy-saving and environmental protection laws and regulations become stricter, dust pollution and energy consumption in coal yards have become key management issues for local governments. Implementing a complete enclosure project for coal yards not only incurs huge costs but is also limited by the span of the roof and the operational requirements of bucket wheel excavators. Coupled with factors like ventilation, heat insulation, dust prevention, lighting, and narrow sites that hinder vehicle access, it is currently challenging to promote implementation. The windbreak dust suppression wall technology, widely adopted abroad, is favored by many enterprises for its compactness and effective dust suppression.
1. Environmental Benefits of Zengda Windbreak Dust Suppression Net:
Failure to adopt any wind and dust suppression measures is regarded as unorganized emissions by environmental protection departments. According to relevant environmental protection regulations in China, there will be fines for excessive dust emissions. Additionally, dust pollution from coal yards impacts the daily life, study, work, and production of nearby residents. Once the windbreak dust suppression wall is established, dust pollution can be greatly reduced, beautifying the surrounding area and meeting environmental protection department requirements, transforming areas with severe pollution into aesthetically pleasing green environmental storage yards, thus achieving the goal of controlling dust pollution.
2. Economic Benefits of Zengda Windbreak Dust Suppression Wall:
The dust pollution coefficient during the loading and unloading of open-air coal storage is 3.53-6.41 Kg/t coal/year (based on "Technical Guidelines for the Determination of Pollutant Emissions in Certain Industries"). Assuming an annual coal usage of 500,000 tons, using the maximum pollution coefficient, the implementation of a windbreak dust suppression wall, with an 80% dust reduction rate, could save approximately 2,564 tons of coal each year. Including losses from dust during high winds, the overall reduction of coal loss could reach around 1%, saving about 5,000 tons of coal annually.
In response to the above situation, Zengda Windbreak Dust Suppression Net Factory has conducted systematic technical research on the key technologies of windbreak dust suppression walls, mastering the dust suppression mechanisms, effectiveness, processing technology, and engineering design. We have completed relevant manufacturing and installation and implemented multiple demonstration projects. The windbreak dust suppression boards made from Zengda metal panels with powder coating possess incomparable advantages over other materials, including low density, high strength and stiffness, damage resistance, corrosion resistance, rust resistance, electrical insulation, colorability, and a long service life, along with excellent processability and one-time molding characteristics. Over the past few years of on-site applications in multiple coal storage yards, the comprehensive dust suppression effect has been very significant, achieving over 80% overall dust suppression effectiveness. Therefore, the installation of windbreak walls will play a significant role in improving the air quality of the factory area and surrounding regions while reducing coal consumption. It curbs the loss of energy caused by dust pollution, diminishes the harm of polluted air to residents and workers, benefits the people, and the orderly and aesthetically pleasing project has also become a beautiful landscape for the enterprise, contributing to environmental protection.
For more details, please visit our company's special website for windbreak dust suppression net products: http://www.zengdawangya.com. You can also search for "Zengda Windbreak Dust Suppression Net" on Baidu to learn more about our information.