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One-Stop PUR Solution

Engel Machinery 2026-01-30 13:48:33

In the plastics industry, especiallyAutomotive fieldThe technology of plastic surface finishing using polyurethane (PUR) injection molding is developing rapidly. To assist customers in implementing complex PUR projects,Strong supportENGEL established a brand newClearMelt Technology Competency Center ENGEL positions itself as... Over 20 years PUR's professional technology and expertise, combined with the strengths of powerful system partners, provides global customers with solutions from initial concept to realization. Mass productionAll-enencompassing project support.

Engel'sclearmelt processReaction injection molding (RIM), i.e., direct polyurethane injection molding within the injection mold, is increasingly becoming an alternative to expensive downstream coating processes for thermoplastic components. The advantages are significant: the clearmelt process enables excellent surface quality and has High scratch resistanceachieved with pure thermoplastics. Sense of visual depth . At the same time, the process Significantly shorten Improved processing flow, increased production efficiency, simplified component logistics, and helps to... Cost control

At the Clearmelt Technology Competence Center, customers can obtain from a single source. Fully integrated and harmonized. ENGEL not only takes responsibility for the injection molding machine but also for the matching peripheral equipment. Planning scheme , and also comprehensively handles all communication and coordination with system partners. This offers significant advantages for customers: they only need to interact with a designated PUR expert who will be responsible for project management from initial concept to series production. This results in streamlined processes, accelerated coordination, and increased efficiency.

At the clearmelt Technology Competence Center, a cross-functional team of experts in R&D, application engineering, sales, and other fields provides customers with: Throughout the entire processattentive service. Based on the 3D component data provided by the customer, the team conducts in-depth analysis, plans the optimal overall process layout, and evaluates the experimental stage and future production units. Ideal Configuration Planand complete practical tests at the competence center until the final type-approval samples of the series components are obtained.Efficient and smoothThe support process ensures that new applications can be quickly and stably converted into production.High qualityThis network of technical competence centers not only encompasses the technical bases in Schwertberg and St. Valentin, Austria, but also includes ENGEL's global technical hubs located in Asia and North America.

The ENGEL clearmelt technology center demonstrates to customers how high-quality, scratch-resistant surfaces can be efficiently achieved through fully integrated PUR solutions and centralized project management. The illustration shows a test platform equipped with a duo 1800 two-platen injection molding machine and a PUR metering system.

ENGEL comprehensively integrates polyurethane technology into its equipment systems and deeply integrates it into the CC300 control system, thereby ensuring process flow. Highly stable, intuitive and convenient operationTranslate the above content into English, outputting only the translation without any explanations.High automation This allows customers to shorten processing chains and improve the quality of their final products.

To meet diverse customer application needs, the clearmelt technology center in St. Valentin is equipped with a clamping force ranging from7,000 to 55,000 kNUnequal Two-platen injection molding machinewhich can be used for testing and sampling. Furthermore, through close collaboration with partners such as mold manufacturers and raw material suppliers, a wider range of options can be provided.Testing Opportunity

With its new clearmelt technology center, ENGEL is fully demonstrating its expertise in system solutions. Professional strengthTranslate the above content into English and output the translation directly, without any explanation.Create tangible value. Even with demanding PUR projects, customers can obtain a fully integrated solution from a single source and consistently benefit from it. Reliable Technical Support

At the 2024 ENGEL Mobility Days, a smart touch panel integrating ENGEL foilmelt and clearmelt technologies, produced on a duo 500 injection molding machine, became the highlight of the event.

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