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Covestro shanghai base increases tdi capacity by 20%, strengthening supply base in asia-pacific market

Plastmatch 2026-02-01 09:20:10

Global leading materials innovation company Covestro recently announced a significant development: the capacity expansion and upgrading project of its toluene diisocyanate (TDI) production facility at its integrated site in the Shanghai Chemical Industry Park has been successfully completed. This capacity upgrade not only achieves a leap in supply capability but also reflects the company's concrete actions in rooting itself in the Chinese market and contributing to the development of the Asia-Pacific industrial chain, injecting a shot in the arm for the stable progress of related industries such as furniture and automobiles.

Image source: Covestro

Capacity jumps 20%! Shanghai base expansion successfully completed.

The capacity expansion project was successfully completed on schedule, increasing the annual TDI production capacity of Covestro's Shanghai site from 310,000 tons to 370,000 tons, a nearly 20% increase. This adjustment precisely addresses the continued growing demand for TDI in the Asia-Pacific region and further solidifies Covestro's position as a leading TDI supplier in the Asia-Pacific market.

While many may not be familiar with TDI, it is actually a crucial raw material for producing polyurethane flexible foam. Many of the furniture cushions, mattresses, and car seats we encounter daily rely on this material, and its supply stability directly affects the production schedule of downstream enterprises.

“This investment demonstrates our strong commitment to supporting the growth of our customers in Asia Pacific, especially our partners in China and the surrounding region," said Zhong Xiaobin, Head of Sales, Asia Pacific, Functional Materials, Covestro. "Expanding TDI capacity at our Shanghai site will enable us to more reliably meet market demand and further solidify our position as a preferred partner in the furniture and automotive industries."

Process optimization drives efficient capacity expansion, practicing the concept of resource conservation.

Unlike building a new production line, Covestro is not adding large-scale new facilities this time. Instead, it is increasing capacity by optimizing existing production processes and infrastructure, which is a more resource-saving and efficient expansion method. This approach not only reduces unnecessary resource consumption but also quickly releases production capacity potential, truly reflecting the company's commitment to green production and its technological strength.

As Covestro's largest integrated production site worldwide, the Shanghai Integrated Site has long established a mature upstream and downstream collaborative layout. With this capacity upgrade, it has become a key node in the global TDI supply network, providing a solid guarantee for stable supply in the future.

Meeting market demand, boosting supply for the furniture and automotive industries

With the upgrading of the furniture manufacturing industry and the steady development of the automotive industry in China and the Asia-Pacific region, the demand for high-quality polyurethane flexible foam is increasing, and the shortage of TDI raw materials is becoming increasingly prominent. Covestro's capacity expansion precisely addresses the urgent needs of downstream enterprises, allowing related companies to obtain a more sufficient and reliable supply of raw materials, freeing them from concerns about supply issues and enabling them to focus on expanding production and improving product quality.

Image source: Covestro

It is worth mentioning that the capacity upgrade of the Shanghai site is not an isolated action. It forms an efficient linkage with Covestro's world-class plants in Dormagen, Germany, and Baytown, Texas, making the global TDI production network more complete and ensuring seamless service to customers in all major regions.

Invest Steadfastly in China, Deepen Asia-Pacific Regional Cooperation

"This capacity expansion is a vivid example of how we achieve growth through smart and efficient investments, ultimately creating greater value for our customers," said Hermann-Josef Doerholt, Global Head of the Business Entity Functional Materials at Covestro.

Against the backdrop of adjustments in the global industrial chain landscape, Covestro continues to increase its investment in China, demonstrating its confidence in the long-term development potential of the Chinese market and providing strong support for the stability and technological upgrading of China's polyurethane industry chain. In the future, Covestro will continue to focus on technological innovation, follow customer needs, continuously optimize its supply system, and develop collaboratively with upstream and downstream enterprises, contributing to the high-quality development of related industries in the Asia-Pacific region.

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