Plastic Auxiliary Machinery-Feeding/Mixing Equipment-Metering System
Brief Description:The side feeder is designed for adding color masterbatches and other additives. Some models also have metering functions. The control systems that require metering functions are more complex. In contrast, the simple addition and injection function is relatively straightforward, achieved by a geared motor driving a small screw (a welded part will suffice), with the outer wall made of seamless steel pipe, and the speed controlled by a variable frequency drive.
Side feeder for mixing materialsPrecautions:
The inner cavity of the die head should be streamlined to ensure that the material can be extruded uniformly along the flow channel, avoiding overheating and decomposition due to stagnation. There must not be any abrupt narrowing in the die head, nor any dead zones or stagnation areas. The flow channel should be as smooth as possible, with a recommended surface roughness Ra value of 0.4μm.
2. Sufficient compression ratio: The die head should be designed to generate a sufficient compression ratio according to the different types of plastic products and plastic varieties, in order to eliminate the weld lines caused by the diverter supports and make the products dense.
3. Correct Cross-Sectional Shape Due to factors such as the properties of plastics, pressure, density, and shrinkage rate, there is a difference between the cross-sectional shape formed by the die of the machine head and the actual cross-sectional shape of the product. This factor must be considered in the design to ensure that the die of the machine head has a reasonable cross-sectional shape.
4. The design should have a compact rhythm, be easy to assemble and disassemble, ensure tight connections, uniform heat transfer, convenient assembly and disassembly, and prevent material leakage, all while meeting the required mechanical properties.
5. Material selection should be reasonable. The die head should be made of steel that is corrosion-resistant, wear-resistant, has good tensile strength, and high hardness. In some cases, it also needs to be chrome-plated depending on the situation.
Side feeder for blendingMaintenance and Care:
1. When the feeder is started, it's best not to place anything on top of it, as this can easily lead to excessive pressure on the motor, causing it to burn out.
2. Check if the belt is intact and not loose. The feeder relies on the belt to transport materials, and only when the belt is functioning properly can the machine's production performance be fully utilized, achieving the maximum workload.
3. Since all components of the feeder are connected by gears and controls, it is essential to ensure maximum lubrication of the gears and chains to prevent damage to the machine due to lack of lubrication.
4. Due to the large amount of dust generated during feed production, a significant amount of dust can accumulate inside the feeder's control box. This dust can cause short circuits in the internal circuits, damaging electrical circuits and other components. Therefore, it is necessary to clean the dust inside the control box periodically.
5. The main power source of the feeder is the motor, which includes a power motor and a gear reduction motor (since the speed of the motor is very high, a gear reduction motor is used to reduce the speed when transmitting power). During use, it is essential to check whether there are any abnormalities with the power motor and the gear reduction motor. The motors should be maintained regularly, such as by adding gear oil to the gears of the reducer.
Nanjing Xintuo Intelligent Equipment Co., Ltd. was established on May 29, 2020, with Zhou Xianting as the legal representative. The registered capital is 10 million RMB, and the unified social credit code is 91320113MA21LF2H92. The company is located in the Baima Town Industrial Concentration Zone, Lishui District, Nanjing City. It belongs to the other manufacturing industry. Its business scope includes: Permitted projects: import and export of goods; import and export of technology (projects that require approval by relevant departments can only be carried out after obtaining such approval, specific business items are subject to the approval results). General projects: sales of intelligent material handling equipment; research and development of machinery and equipment; general equipment manufacturing (excluding special equipment manufacturing); specialized equipment manufacturing (excluding licensed specialized equipment manufacturing); sales of metal products; wholesale of electronic components; sales of instruments and meters; sales of artificial intelligence hardware; processing and sales of mechanical parts and components; general component manufacturing; sales of plastic products; production and sales of Class I medical devices; sales of Class II medical devices; sales of health supplies and disposable medical supplies; sales of special labor protective equipment; technical services, technical development, technical consultation, technical exchange, technology transfer, and technology promotion (except for projects that require approval, activities can be conducted independently according to the business license). The current operating status of Nanjing Xintuo Intelligent Equipment Co., Ltd. is active (in operation, open, registered).