Brief description:During operation, the multifunctional mixing and masticating machine has two rotors rotating relatively, which grip the material from the feeding port and bring it into the roller gap where it is subjected to squeezing and shearing by the rotors. After passing through the roller gap, the material hits the sharp edge of the lower plunger and is divided into two parts, each part then travels along the gaps between the front and rear chamber walls and the rotors, returning to above the roller gap.
Multi-functional Mixing and Kneading MachineFeatures:
The temperature control during the mixing process is the most precise. All the masticating components that come into contact with the material are supplied with cooling water, and the flow rate and volume are precisely controlled by the temperature control system, ensuring that the temperature variation is within ±3℃.
2. The leak prevention effect during the mixing process in the mixing chamber is the best in the country, with a powder leakage prevention effect 2-3 times better than domestic products. It uses an alloy ring and sealing ring for sealing, which can automatically compensate and also be manually adjusted. This completely prevents powder leakage. The Taiwan Gao Shan sealing ring has a semi-circular structure, making it easy to replace.
3. The mixing chamber and mixing shaft are made of wear-resistant alloy materials and undergo multiple processing treatments, making them resistant to wear and breakage.
4. The gearbox is manufactured by a domestic gearbox manufacturing Co., Ltd., and it is a specialized hard-faced reducer for the internal mixer, featuring low vibration, low noise, and smooth transmission.
5, The electrical control system is humanely designed with increased electrical capacity for easy operation and various maintenance systems.
Operation:
1. Turn on the power in sequence. If heating is required, set the temperature and observe whether the heating is normal. If water cooling is used, open the inlet and outlet valves to ensure proper water flow.
2. Clean the internal mixer chamber, ensuring no hard objects such as wire remain. Check the oil levels and lubrication status of all gears, engine oil, and grease. Pay special attention to the oil level in the three-in-one oil cup, which should not be less than half full, and regularly monitor changes in the oil level. No oil consumption or excessively rapid oil consumption are both abnormal (the knob on the three-in-one unit needs to be adjusted). The gear oil in a new machine should be replaced after six months. Moving parts should be lubricated at least once a week, and when adding oil, do not exceed half the level of the oil sight glass, as this can cause oil leakage.
3. Prepare the material and turn on the power and air pressure, raise the press cover to the upper limit position, then start the main motor. After the main motor has been running for half a minute, add the prepared material, then lower the press cover to begin the mastication of the material.
4. If a color change is needed, please add cleaning material or raw material cleaner, then use a broom or wire to clean the old material from the gaps between the rotor shafts in the mixing chamber.
5. During the mastication process, based on the material properties required, automatic or manual mastication can be selected. Materials that are too hard should not be processed in excessive amounts or sizes, as this could cause the machine to lock up or damage the main motor.
6. After the material is well-mixed, first raise the pressure cover, then flip the mixing chamber. Once it is in position, pour out the material, then return the mixing chamber to its original position, and add the next batch of material for mixing.
7. When stopping production, first turn off the power for each function in sequence, then turn off the main power, and subsequently quickly clean the mixing chamber and thoroughly remove all dust.
Precautions for Selecting a Multi-functional Mixing and Masticating Machine:
1. The material and angle of the rotor
2. Shaft sealing and kneader design
3. Material of the phenolic ring
4. Check the dispersion effect of your material
5. The level of noise
6, Will the gearbox leak oil after being used for a long time?
Nanjing Xintuo Intelligent Equipment Co., Ltd. was established on May 29, 2020, with Zhou Xianting as the legal representative. The registered capital is 10 million RMB, and the unified social credit code is 91320113MA21LF2H92. The company is located in the Baima Town Industrial Concentration Zone, Lishui District, Nanjing City. It belongs to the other manufacturing industry. Its business scope includes: Permitted projects: import and export of goods; import and export of technology (projects that require approval by relevant departments can only be carried out after obtaining such approval, specific business items are subject to the approval results). General projects: sales of intelligent material handling equipment; research and development of machinery and equipment; general equipment manufacturing (excluding special equipment manufacturing); specialized equipment manufacturing (excluding licensed specialized equipment manufacturing); sales of metal products; wholesale of electronic components; sales of instruments and meters; sales of artificial intelligence hardware; processing and sales of mechanical parts and components; general component manufacturing; sales of plastic products; production and sales of Class I medical devices; sales of Class II medical devices; sales of health supplies and disposable medical supplies; sales of special labor protective equipment; technical services, technical development, technical consultation, technical exchange, technology transfer, and technology promotion (except for projects that require approval, activities can be conducted independently according to the business license). The current operating status of Nanjing Xintuo Intelligent Equipment Co., Ltd. is active (in operation, open, registered).
