World's largest! Ningbo's 1.68 billion yuan polyester new materials project expected to begin production in the first half of the year! Potential for 10-fold growth in the future.

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In March this year, the textile market saw a downturn in conventional products, but differentiated fabrics emerged as a standout, especially functional fabrics made from some special raw materials, which were in short supply. As the third-generation polyester fiber, PTT combines the characteristics of polyester and nylon, possessing excellent fiber properties such as stain resistance, easy dyeing, and soft hand feel, offering broad market potential. This has also led to a scramble among chemical industry leaders to commence production.

The world's largest single PTT project is about to commence production.

The 150,000-ton/year special polyester new material project, located in the southern plant area of Ningbo Juhua Chemical Technology Co., Ltd., has seen its new factory building, covering more than 40 acres, rise from the ground, and the equipment has been installed.

Zhou Qiang, chairman of Ningbo Juhua, stated: "This polyester new materials project is the world's largest single-unit project and a provincial 'Thousand Projects, Trillion Investment' initiative, with a total investment of 1.68 billion yuan. It is scheduled to begin production in the first half of the year, and upon reaching full capacity, it is expected to generate an additional annual sales revenue of 2.5 billion yuan. This project will break long-standing foreign technological monopolies and achieve full supply chain localization."

The project officially commenced construction on July 4, 2023, with an annual production of 72,000 tons of PDO (including 10,500 tons of commercial products and 61,500 tons of intermediate products) and 150,000 tons of PTT.

Among them, the main raw material for PTT production in this project, 1,3-propanediol, is self-supplied by the PDO (1,3-propanediol) unit, using a titanium-based component as a catalyst, titanium dioxide as a delustering agent, and 1,4-butanediol as a modifier. Refined terephthalic acid (PTA) and 1,3-propanediol (PDO) are used as raw materials to synthesize the monomer propylene terephthalate (BHPT) through direct esterification and dehydration, which is then polycondensed into polytrimethylene terephthalate (PTT). The polyester melt production line adopts a four-reactor process, namely two-stage esterification, pre-polycondensation, and final polycondensation. The process, from feedstock preparation to pelletizing, is a closed system, resulting in fewer pollution nodes and a high collection rate of the three wastes.

Possessing both the properties of spandex and nylon

PTT fiber is the abbreviation for polytrimethylene terephthalate fiber. It is a polyester resin derived from purified terephthalic acid (PTA) and 1,3-propanediol, successfully developed by Shell Chemical of the United States in 1995 as a new spinning polymer. As the third-generation polyester material, PTT fiber combines the properties of both polyester and nylon, featuring excellent characteristics such as stain resistance, ease of coloring, and soft hand feel. Additionally, its "Z"-shaped structure gives the fiber elasticity, placing it between PBT and spandex in terms of elasticity and offering better resilience and memory function. This makes PTT fiber highly promising in the market.

The main potential application fields of PTT are to replace spandex and nylon. The spandex market is at the level of 1 million tons. Take polyester-wrapped spandex as an example, where spandex is used as the core yarn, polyester accounts for 90%, and spandex accounts for 10%. If the same elasticity is to be achieved, the blended ratio of PTT will increase from 10% to 50%. Therefore, in an aggressive scenario, the future market space will reach 5 million tons.

Rapid growth in domestic production capacity

In the PDO-PTT industry chain, China's production capacity has grown rapidly in recent years. As of May 2024, the domestic PDO production capacity was 179,000 tons, with an additional planned capacity of 242,000 tons. If the new capacity is put into production as scheduled, China's PDO capacity will reach 421,000 tons in the next two years. The production capacity of bio-based PTT fiber is about 150,000 tons. Even so, due to the excellent performance of PTT fiber, according to an aggressive estimate, there is still a market potential of about 10 times in the future.

This capacity growth is mainly attributed to the expansion projects of domestic companies such as Qingda Zhixing, Huaheng Bio, Ningbo Juhua, and Huafeng Ruixun, as well as the rapid development of the bio-based materials industry under policy support.

Key capacity projects examples:

Guangdong Qingda Zhixing: Multiple production bases have been established in Shanxi, Guangxi, and other regions, including an annual 20,000-ton sugar-based PDO project, with plans to further expand to 100,000 tons per year.

Huaxing Biology: The 50,000-ton bio-based PDO project in Chifeng, Inner Mongolia is under construction and is expected to enhance domestic substitution capabilities upon completion.

Hefei Changfeng: The 50,000-ton bio-based PDO R&D and industrial demonstration project is in the environmental impact assessment stage.

Zhejiang Huafeng Ruixun: The Bio-PDO factory in the United States (formerly DuPont Susterra® PDO) has an annual production capacity of 77,000 tons. The local annual production of the bio-based PTT project in Zhejiang will be completed in May 2024, with an additional 60,000-ton PTT polymerization project starting the environmental assessment public announcement in December 2024.

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Source | Huajing Intelligence Network, New Energy Chemical Materials, First Material Intelligence, Yongpai, Internet