Brief Description:Industrial plastic masterbatch granulators are mainly used for coloring polymer materials, primarily divided into black masterbatch, white masterbatch, color masterbatch, and liquid masterbatch.
Industrial plastic color masterbatch pelletizing machineIntroduction:
Mainly used for the filling, blending, modification, and enhancement of rubber and plastics, as well as the processing of chlorination, polypropylene, and super absorbent resins, degradable masterbatches, polyamide condensation, extrusion in polyurethane addition reactions, granulation of carbon powder and magnetic powder, preparation of cable insulation materials, sheath materials, low-smoke halogen-free flame-retardant PVC cable materials, and various silane cross-linking materials. Smaller models are primarily used for research and teaching.
The twin-screw uses variable frequency speed control and AC motor drive or DC speed control and DC motor drive. The deceleration and twin-screw transmission are within the same housing, making the overall dimensions compact. A safety coupling equipped with a shear pin is used to protect the screws and gearbox from damage due to overload.
In the process of starting heating, several temperature zones are typically heated up one after another. This method is relatively common. However, this often results in the screw reaching the desired temperature before the die head does. In such cases, it is generally necessary to keep the screw at a constant temperature and wait for the die head to gradually reach the set temperature before starting the machine. This approach is very energy-efficient.
Precautions
1. Before starting, heat for about 40 to 50 minutes first, raising the temperature to a state where it is easier to pull the motor's V-belt by hand. Pull in the normal working direction 8 to 10 times, and continue heating for about 10 more minutes; at this point, continue heating as additional heat is required for normal production. Adjust the temperature according to the different properties of the plastic.
2. Before the equipment is put into normal operation, the mechanical temperature should be kept stable and should not be maintained at a high or low level.
3. If the feeding is uniform, the machine's feeding speed should match the conveying speed; otherwise, it will directly affect the quality and output of the plastic pellets.
4. Before stopping, all the plastic inside the granulator screw must be emptied and cleaned.
5. When the main unit is shut down, the power should be disconnected, and before the next use, the head line plug must be disassembled and preheated separately.
Industrial plastic color masterbatch pelletizing machineMaintenance:
1. The plastic pelletizing machine should first be placed in a well-ventilated location to ensure that the heat generated by the motor can dissipate, thereby extending its lifespan.
2. Observe the gear oil in the gearbox daily, and the oil level should be maintained at the midline of the oil window. Lubricating oil should be regularly added to the bearings to ensure lubrication between them; check the cooling water of the gearbox daily, and during operation, the cooling water should be in a slow flowing state (the water flow must not be too fast or the water pressure too high, to avoid detaching the copper welds of the internal cooling pipes).
3. Regularly check the screws; after using a new plastic pelletizing machine for 1 hour, use tools to tighten the screws of the moving and fixed blades to enhance the fixation between the blades and the blade holder.
4. To ensure the sharpness of the cut, the knife should be checked frequently to maintain its sharpness and reduce unnecessary damage to other components caused by a dull blade.
5. When replacing the blades, the gap between the moving blade and the fixed blade: for 20HP and above, the gap can be appropriately increased as the recycled material becomes thinner.
6. Before the second start, the remaining debris in the machine room should be cleared to reduce the starting resistance;
7. The inertia cover and pulley cover should be opened regularly to clean the dust outlet below the flange, as the powder discharged from the plastic pelletizing machine room can enter the shaft bearings.
8. The plastic pelletizing machine should be kept well grounded.
Nanjing Xintuo Intelligent Equipment Co., Ltd. was established on May 29, 2020, with Zhou Xianting as the legal representative. The registered capital is 10 million RMB, and the unified social credit code is 91320113MA21LF2H92. The company is located in the Baima Town Industrial Concentration Zone, Lishui District, Nanjing City. It belongs to the other manufacturing industry. Its business scope includes: Permitted projects: import and export of goods; import and export of technology (projects that require approval by relevant departments can only be carried out after obtaining such approval, specific business items are subject to the approval results). General projects: sales of intelligent material handling equipment; research and development of machinery and equipment; general equipment manufacturing (excluding special equipment manufacturing); specialized equipment manufacturing (excluding licensed specialized equipment manufacturing); sales of metal products; wholesale of electronic components; sales of instruments and meters; sales of artificial intelligence hardware; processing and sales of mechanical parts and components; general component manufacturing; sales of plastic products; production and sales of Class I medical devices; sales of Class II medical devices; sales of health supplies and disposable medical supplies; sales of special labor protective equipment; technical services, technical development, technical consultation, technical exchange, technology transfer, and technology promotion (except for projects that require approval, activities can be conducted independently according to the business license). The current operating status of Nanjing Xintuo Intelligent Equipment Co., Ltd. is active (in operation, open, registered).
